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Award of Merit: Strengthening Category

Florida Keys Overseas Historic Trail:
Bridge Repairs and Upgrades at Big Coppitt Key
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Big Coppitt Key, Florida

Submitted by University of Missouri - Rolla

Big Coppitt Key Bridge

Florida Department of Environmental Protection
Tallahassee, Florida

Project Engineer/

Co-Force America, Inc.
Rolla, Missouri

Repair Contractor
Coastal Gunite Construction Company
Bradenton, Florida

Material Suppliers/

Hughes Brothers
Seward, Nebraska

DeNeef Construction Chemicals, Inc.
Houston, Texas

This project involves the flexural strengthening of 95 cantilevered bridge deck panels on six bridges of the historic Florida Keys Overseas Railroad built between 1904 and 1912 by industrialist Henry Flagler. These railroad bridges were converted for automobile use in the 1930s by adding cantilevered deck slabs. These slabs were the ones included in a structural rehabilitation and repair project in 2005.

The original mass concrete railroad bridges, converted for highway use, were rendered obsolete in the 1980s with 
the construction of a new Overseas Highway (US 1) from 
Key Largo to Key West. The Florida Department of Environmental Protection assumed ownership from the Florida Department of Transportation and converted the old road bed and bridges into a bike and walking trail. In the aggressive environment that is the Florida Keys, the concrete slabs were experiencing accelerated deterioration and safety concerns, especially because power company line trucks use the bridges to access the main power feed to Key West.

Increasing the flexural strength in the negative moment regions of the deck was the challenge, and that challenge was met using carbon fiber-reinforced polymer (CFRP) bars installed as near-surface-mounted (NSM) reinforcement. Shallowness of placement (preserving existing steel reinforcing bars), speed of installation, and corrosion prevention were the technical features most attractive to the owner.

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